Showing posts with label decanter centrifuge. Show all posts
Showing posts with label decanter centrifuge. Show all posts

Wednesday, November 26, 2025

Decanter Centrifuge AIPU Solid Control


Selecting and Operating for Optimal Performance

Not all centrifuges are created equal. Key operational variables must be considered:

  • Bowl Speed: Higher G-force improves separation efficiency for finer particles.

  • Conveyor Differential Speed: This controls the dryness of the discharged solids cake. A lower differential allows for a longer residence time and a drier cake.

  • Pool Depth: Adjusted by weir plates, a deeper pool provides finer liquid clarification, while a shallower pool yields a drier solids cake.

  • Feed Rate and Properties: The centrifuge must be sized and configured to handle the specific flow rate and mud properties of the operation.


Thursday, October 15, 2015

drilling fluid processing glossary P

Packer fluid. A fluid placed in the annulus between the tubing and casing above a packer. The hydrostatic pressure of the packer fluid is utilized to reduce the pressure differentials between the formation and the inside of the casing and across the packer.
Panel-mounted units. Shale shaker screens mounted to a rigid frame.
Parallel flow. See: laminar flow.
Particle. A discrete unit of solid material that may consist of a single grain or of any number of grains stuck together.
Particle size. Particle diameter expressed in microns. See: ESD, equivalent spherical diameter.
Particle size distribution. The volume classification of solid particles into each of the various size ranges as a percentage of the total solids of all sizes in a fluid sample.
Parts per million. The unit weight of solute per million unit weights of solution (solute plus solvent), corresponding to weight percentage.
The results of standard API titration of chloride hardness, etc., are correctly expressed in milligrams (mg) per liter but not in ppm. At low concentrations mg/L is about numerically equal to ppm. A correction for the solution specific gravity or density in g/ml must be made as follows:
ppm = (milligrams/liter)/solution density(grams/liter)
weight%= (milligrams/liter)/[10,000*solution density (grams/liter)]
weight%= [ppm]/[10,000]
Thus, 316,000 mg/L salt is commonly called 316,000 ppm, or 31.6%, which correctly should be 264,000 pprn and 26.4%, respectively.
Pay zone. A formation that contains oil and/or gas in commercial quantities.
Penetration rate. The rate at which the drill bit penetrates the formation, usually expressed in feet per hour or meters per hour. See: rate of penetration, ROP.
Peptization. An increased flocculation of clays caused by the addition of electrolytes or other chemical substances. See: deflocculation dispersion, high-yield clay.
Peptized clay. A clay to which an agent has been added to increase its initial yield. For example, soda ash is frequently added to calcium montmorillonite clay to increase the yield. See: high-yield clay.
Percent open area. Ratio of the area of the screen openings to the total area of the screen surface.
Percent separated curve. A plot of mass distributions of solids sizes discarded from a solids-separation device divided by the mass distributions of each size of solids fed to the device.
Perforated cylinder centrifuge. A mechanical centrifugal separator in which the rotating element is a perforated cylinder (the rotor) inside of and concentric with an outer stationary cylindrical case.
Perforated panel screen. A screen in which the backing plate used to
provide support to the screen cloths is a metal sheet with openings.
Perforated plate screen. Shale shaker screens mounted on metal plates that have holes punched through.
Perforated rotor. The rotating inner cylinder of the perforated cylinder centrifuge. See: perforated cylinder centrifuge.
Permeability. Permeability is a measure of the ability of a formation to allow passage of a fluid. Unit of permeability is the darcy. See: darcy, porosity.
Pf. The phenolphthalein alkalinity of the filtrate is reported as the number of milliliters of 0.02 normal sulfuric acid required per milliliter of filtrate for the pH to reach the phenolphthalein endpoint, which is a pH of 8.3.
pH. The negative logarithm of the hydrogen ion concentration in gram ionic weights per liter. The pH range is numbered from 0 to 14, with 7 being neutral, and is an index of the acidity (below 7) or alkalinity (above 7) of the fluid. At a temperature of 70°F, a neutral pH is 7 or a hydrogen ion concentration of 10^-7. The neutral pH is a function of temperature. At higher elevated temperatures the neutral pH is lower. The pH of a solution offers valuable information as to the immediate acidity or alkalinity, in contrast to the total acidity or alkalinity, which may be determined by titratration.
Phosphate. Certain complex phosphates, commonly sodium tetraphosphate (Na6P4O13) and sodium acid pyrophosphate (SAPP, Na2H2P2O4), are used either as drilling-fluid thinners or for treatment of various forms of calcium and magnesium contamination.
Piggyback, -ing. The attachment of fine solids particles to the surface of larger solids particles due to surface attraction, fluid consistency, and particle concentration. This attachment phenomenon causes fine solids to be discharged from the screen that would normally pass through the screen.
Pill. A small volume of a special fluid slurry pumped through the drill string and normally placed in the annulus. See: slug.
Pilot testing. A method of predicting behavior of drilling-fluid systems by adding various chemicals to a small quantity of drilling fluid (usually 350 cc), then examining the results. One gram of an additive in 350 cc is equivalent to 1 lb/bbl.
Plastic flow. See: plastic fluid.
Plastic fluid. A complex, non-Newtonian fluid in which shear force is not proportional to shear rate. A definite pressure is required to start and maintain fluid movement. Plug flow is the initial flow type and only occurs in plastic fluids. Most drilling fluids are plastic fluids. The yield point, as determined by a direct-indicating viscometer, is in excess of zero.
Plastic viscosity. This is a measure of the internal resistance to fluid flow attributable to the concentration, type, and size of solids present  in a given fluid and the viscosity of the continuous phase. This value, expressed in centipoise, is proportional to the slope of the shear stress/ shear rate curve determined in the region of laminar flow for materials whose properties are described by Bingham’s law of plastic flow. When using the direct-indicating viscometer, plastic viscosity is found by subtracting the 300-rpm reading from the 600-rpm reading. See: viscosity, yield point, API RP 13B.
Plasticity. The property possessed by some solids, particularly clays and clay slurries, of changing shape or flowing under applied stress without developing shear planes or fractures; that is, it deforms without breaking. Such bodies have yield points, and stress must be applied before movement begins. Beyond the yield point, the rate of movement is proportional to the stress applied, but movement ceases when the stress is removed. See: fluid.
Plug flow. The movement of material as a unit without shearing within the mass. Plug flow is the first type of flow exhibited by a plastic fluid after overcoming the initial force required to produce flow. See: Bingham model, Newtonian fluid, laminar flow, turbulent flow.
Plugging. The wedging or jamming of openings in a screening surface by near-size particles, preventing passage of undersize particles and leading to the blinding of the screen. See: blinding, coating.
Pm. The phenolphthalein alkalinity of drilling fluid is reported as the number of milliliters of 0.02 normaI (N/50) sulfuric acid required per milliliter of drilling fluid for the pH to reach the phenolphthalein endpoint of 8.3.
Polyelectrolytes. Long-chain organic molecules possessing ionizable sites that when dissolved in water become charges.
Polymer. A substance formed when two or more molecules of the same kind are linked end to end into another compound having the same elements in the same
proportion but higher molecular weight and different physical properties, for example, paraformaldehyde.Polymers are used in drilling fluids to maintain viscosity and control fluid loss. See: copolymer.
Polyurethane. A high-performance elastomer polymer used in construction of hydrocyclones for its unique combination of physical properties, especially abrasion, toughness, and resiliency.
Pool. (1) The reservoir or pond of fluid, or slurry, formed inside the wall of hydrocyclones and centrifuges and in which classification or separation of solids occurs due to the settling effect of centrifugal force.(2) The reservoir or pond of fluid that can form on the feed end of an uphill shaker basket, a shaker basket with positive deck angle.
Poor boy degasser. See: gas buster, mud/gas separator.
Porosity. The volume of void space in a formation rock usually expressed as percentage of void volume per bulk volume.
Ports. The openings in a centrifuge for entry or exit of materials. Usually applied in connection with a descriptive term, that is, feed ports, overflow ports, etc.
Positive deck angle. The angle of adjustment to a screen deck that causes the screened solids to travel ‘‘uphill’’ to reach the discharge end of the screen surface. This so-called uphill travel increases the fluid throughput of a screen but also shortens the life of a screen. See: negative deck angle.
Possum belly. The compartment on a shale shaker into which the flowline discharges, and from the drilling fluid is fed, either to the screens or to a succeeding tank. See: back tank, mud box.
Potassium. One of the alkali metal elements with a valence of 1 and an atomic weight of approximately 39. Potassium compounds, most commonly potassium hydroxide (KOH), are sometimes added to drilling fluids to impart special properties, usually inhibition.
Potential separation curve. A distribution curve of sizes determined by the optical image analysis for separation potential.
Pound equivalent. A laboratory unit used in pilot testing. One gram of a material added to 350 ml of fluid is equivalent to 1 lb of material added to one barrel. See: barrel, barrel equivalent.
ppm: Parts per million. See: parts per million.
Precipitate. Material that separates out of solution or slurry as a solid.
Precipitation of solids in a drilling fluid may follow flocculation or coagulation.
Preformed foam. Foam formed at the drill bit (obsolete).
Prehydration tank. A tank used to hydrate materials (such as bentonite, polymers, etc.) that require a long time (hours to days) to hydrate fully and disperse before being added to the drilling fluid. See: premix system.
Premix system. A compartment used to mix materials (such as bentonite, polymers, etc.) that require time to hydrate or disperse fully before they are added to the drilling
fluid. See: prehydration tank.
Preservative. Any material used to prevent starch or any other organic substance from fermenting via bacterial action. A common preservative is paraformaldehyde. See: fermentation.
Pressure drop. See: friction loss, pressure loss.
Pressure head. Pressure within a system equal to the pressure exerted  by an equivalent height of fluid (expressed in feet or meters). See: head, hydrostatic head, centrifugal pump.
Pressure loss. The pressure lost in a pipeline or annulus due to the velocity of the liquid in the pipeline, the properties of the fluid, the condition of the pipe wall, and the configuration of the pipe. See: friction loss, pressure drop.
Pressure surge. A sudden, usually brief increase in pressure. When pipe or casing is run into a hole too rapidly or the drill string is set in the slips too quickly, an increase in the hydrostatic pressure results due to pressure surge which may be great enough to create lost circulation. See: ECD, annular pressure loss.
Pressurization. The process of supplying an enclosure with a protective gas with or without continuous flow at sufficient pressure to prevent the entrance of a flammable gas or vapor, a combustible dust, or an ignitable fiber.
Pretensioned screen. A screen cloth that is bonded to a frame or backing plate with proper tension applied prior to its installation on a shaker. See: backing plate, perforated panel screen.
Progressive gel. A condition wherein the 10-min gel strength is greater than the initial gel strength. Opposite of flat gel. See: flat gel, zerozero
gel.
Pseudoplastic fluid. A complex non-Newtonian fluid that does not possess thixotropy. A pressure or force in excess of zero will start fluid flow. The apparent viscosity or consistency decreases instantaneously with increasing rate of shear until at a given point the viscosity becomes constant. The yield point as determined by direct-indicating viscometer is positive, the same as in Bingham plastic fluids. However, the true yield point is zero. An example pseudoplastic fluid is guar gum in fresh- or saltwater. See: viscosity, Bingham model, plastic viscosity, yield point, gel strength.
Purging. The process of supplying an enclosure with a protective gas at a sufficient flow and positive pressure to reduce the concentration of any flammable gas or vapor initially present to an acceptable level.

Tuesday, August 25, 2015

Drilling fluids processing glossary D

Darcy. A unit of permeability. A porous medium has a permeability of 1 darcy when a pressure of 1 atm on a sample 1 cm long and 1 sq cm in cross section will force a liquid of 1 cP viscosity through the sample at the rate of 1 cc per sec. See: millidarcy, permeability.
Decanter. See: decanting centrifuge.
Decanting centrifuge. A centrifuge that removes solids from the feed slurry and discharges them as damp underflow. Ultra-fine colloidal solids are discharged with the liquid overflow. The decanting centrifuge has an internal auger that moves the solids that have been settled to the bowl walls, out of a pool of liquid, and to the underflow. See: centrifuge.
Deck. The screening surface in a shale shaker basket.
De-duster. A tank at the end of the blooie line in air or gas drilling in which water is injected to settle the dust caused by drilling.
Deflocculant. Chemical that promotes deflocculation. See: thinner.
Deflocculation. (1) The process of thinning the drilling fluid by bonding with (neutralizing or covering) the positive electrical charges of drillingfluid additives to prevent one particle of drilling fluid from being attracted to another particle. (2) Breakup of flocs of gel structures by use of a thinner.
Defoamer. Any substance used to reduce or eliminate foam by reducing the surface tension of a liquid. See: antifoam. degasser. A device that removes entrained gas from a drilling fluid, especially the very small bubbles that do not float readily in viscous drilling fluid.
Dehydration. Removal of free or combined water from a compound.
Deliquescence. The liquification of a solid substance due to the solution of the solid by absorption of moisture from the air, for example, calcium chloride deliquesces in humid air.
Density. Mass per unit volume expressed in pounds per gallon (ppg), grams per cubic (g/cc), or pounds per cubic ft (lb/cu.ft). Drilling-fluid density is commonly referred to as mud weight.
Desand. To remove most API sand (>74 microns) from drilling fluid.
Desander. A hydrocyclone with an inside diameter of 6 inches or larger that can remove a very high proportion of solids larger than 74 micrometers.Generally,
desanders are used on unweighted muds. See: cyclone, hydrocyclone, hydroclone, desilter.
Desilt. To remove most silt particles greater than 15–20 microns from an unweighted fluid. The desilter is not normally not used on weighted drilling fluids because it can remove large amounts of barite.
Desilter. A hydrocyclone with an inside diameter less than 6 inches. It can remove a large fraction of solids larger than 15–20 microns.See: cyclone, hydrocyclone, hydroclone, desander.
Destabliziation. A condition in which colloidal particles no longer remain separate and discrete, but contact and agglomerate with other particles.
Diatomaceous earth. A very porous natural earth compound composed of siliceous skeletons. Sometimes used for controlling lost circulation and seepage losses and as an additive to cement.
Diesel oil plug. See: gunk plug.
Differential angle deck. A screen deck in which successive screening surfaces of the same deck are at different angles.
Differential pressure. The difference in pressure between two points. It is usually the difference in pressure at a given point in the well bore between the hydrostatic pressure of the drilling-fluid column and the formation pressure. Differential pressure can be positive, zero, or negative with respect to the formation pressure. See: backpressure.
Differential pressure sticking. Sticking that occurs when a portion of the drill string (usually the drill collars) becomes embedded in the filter cake resulting in a nonuniform distribution of pressure around the circumference of the pipe. The conditions essential for sticking require a permeable formation and a positive pressure (from well bore to formation) differential across a drill string embedded in a poor filter cake. See: stuck.
Diffusion. The spreading, scattering, or mixing of material (gas, liquid, or solid).
Dilatant fluid. Opposite of shear thinning. A dilatant or inverted plastic fluid is usually made up of a high concentration of welldispersed solids that exhibit a nonlinear consistency curve passing through the origin. The apparent viscosity increases instantaneously with increasing shear rate. The yield point, as determined by conventional calculations from the direct-indicating viscometer readings, is negative. See: apparent viscosity, viscosity, Bingham model, plastic viscosity, yield point, gel strength.
Diluent. Liquid added to dilute or thin a solution or suspension.
Dilution. (1) Decreasing the percentage of drilled-solids concentration by addition of liquid phase. (2) Increasing the liquid content of a drilling fluid by addition of water or oil. Dilution fluid may be a clean drilling fluid or the liquid phase of a drilling fluid.
Dilution factor. The ratio of the actual volume of drilling fluid required to drill a specified interval of footage using a solids-removal system versus a calculated volume of drilling fluid required to maintain the same drilled-solids fraction over the same specified interval of footage with no drilled-solids removal.
Dilution rate. The rate, in gpm or bbl/hr, at which fluids and/or premix is added to the circulating system for the purpose of solids management.
Dilution ratio. Ratio of volume of dilution liquid to the volume of raw drilling fluid in the feed prior to entering a liquid/solids separator.
Dilution water. Water used for dilution of water-based drilling fluid.
Direct-indicating viscometer. Commonlycalleda‘‘V-Gmeter.’’The directindicating viscometer shears fluid between a rotating outer cylinder and a stationary cylindrical bob in the center of the rotating cylinder. The bob is constrained from rotating by a spring. The spring reads the drag force on the bob, which is related to the shear stress. The rotational speed of the outer cylinder and the spacing between the bob and the cylinder the shear rate. Viscosity is the ratio of shear stress to shear rate, so this instrument may be used to determine viscosity of a fluid at a variety of shear rates. Gel strengths may also be determined after a quiescent period of a drilling fluid between the bob and the cylinder. See: API RP 13B.
Discharge. Material removed from a system. See: effluent.
Discharge spout. Extension at the discharge area of a screen. It may be vibrating or stationary. Also called discharge lip.
Dispersant. (1) Any chemical that promotes the subdivision of a material phase. (2) Any chemical that promotes dispersion of particles in a fluid. Frequently, a deflocculant is inaccurately called a dispersant. Caustic soda is a dispersant but not a deflocculant.
Disperse. To separate into component parts. Bentonite disperses by hydration into many smaller pieces.
Dispersed phase. The scattered phase (solid, liquid, or gas) of a dispersion. The particles are finely divided and completely surrounded by the continuous phase.
Dispersion. (1) Process of breaking up, scattering (as in reducing particle size), and causing to spread apart. (2) Subdivision of aggregates.Dispersion increases the specific surface of the particle, which results in an increase in viscosity and gel strength.
Dispersoid. A colloid or finely divided substance.
Disassociation. The splitting of a compound or element into two or more simple molecules, atoms, or ions. Applied usually to the effect of the action of heat or solvents upon dissolved substances. The reaction is reversible and not as permanent as decomposition; that is, when the solvent is removed, the ions recombine.
Distillation. Process of first vaporizing a liquid and then condensing the vapor into a liquid (the distillate), leaving behind nonvolatile solid substances of a drilling fluid. The distillate is the water and/or oil content of a fluid.
Divided deck. A deck having a screening surface longitudinally divided by partition(s).
Dog leg. The elbow caused by a sharp change of drilling direction in the well bore.
Double flute. The flutes or leads advancing simultaneously at the same angle and 180 apart. See: flute, flight, blade.
Downstream venturi. See: venturi.
Drill bit. The cutting or boring element at the end of the drill string.
Drill stem test (DST). A postdrilling and preproduction test that allows formation fluids to flow into the drill pipe under controlled conditions, to determine whether oil and/or gas in commercial quantities have been encountered in the penetrated formations.
Drill string. The column of drill pipe with attached tool joints that transmits fluid and rotational power from the kelly to the drill collars and bit.
Drilled solids. Formation solids that enter the drilling-fluid system, whether produced by a bit or from the side of the borehole. See lowgravity solids, cuttings.
Drilled-solids fraction. The average volume fraction of drilled solids maintained in the drilling fluid over a specified interval of footage.
Drilled-solids removal system. All equipment and processes used while drilling a well that remove the solids generated from the hole and carried by the drilling fluid, that is, settling, screening, desanding,desilting, centrifuging, and dumping.
Drilling fluid. Term applied to any liquid or slurry pumped down the drill string and up the annulus of a hole to facilitate drilling. See: drilling mud, mud.
Drilling-fluid additive. Any material added to a drilling fluid to achieve a particular effect.
Drilling-fluid analysis. Examination and testing of the drilling fluid to determine its physical and chemical properties and functional ability. See: API RP 13B.
Drilling-fluid cycle time. The time necessary to move a fluid from the kelly bushing to the flowline in a borehole. The cycle, in minutes, equals the barrels of drilling fluid in the hole minus pipe displacement divided by barrels per minute of circulation rate:
Drilling-fluid engineer. One versed in drilling fluids, rig operations, and solids and waste management, whose duties are to manage and maintain the drilling-fluid program at the well site.
Drilling-fluid program. A proposed plan or procedure for application and properties of drilling fluid(s) used in drilling a well with respect to depth. Some factors that influence the drilling-fluid program are the casing program and formation characteristics such as type, competence, solubility, temperature, pressure, etc.
Drilling in. The drilling operation starting at the point of drilling into the producing formation.
Drilling mud. See: drilling fluid, which is the preferred term.
Drilling out. The operation of drilling out of the casing shoe after the cementing of a casing or liner in place. Drilling out of the casing is done before further hole is made or completion attempted.
Drilling rate. The rate at which hole depth progresses, expressed in linear units per unit of time (including connections) as feet/minute or feet/hour. See: ROP, rate of penetration, penetration rate.
Dry bottom. An adjustment to the underflow opening of a hydrocyclone that causes a dry beach, usually resulting in severe plugging. See: dry plug.
Dry plug. The plugging of the underflow opening of a hydrocyclone caused by operating with a dry bottom.
Dryer. A shale shaker with a fine mesh screen that removes excess fluid and fine solids from discarded material from other shale shakers and hydrocyclones. Typically, this is used to decrease the liquid waste from a drilling fluid to decrease discarded volumes. See mud cleaner.
Dual wound motors. Motors that may be connected to either of two voltages and starter configurations.
Dynamic. The state of being active or in motion, as opposed to static.

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